plastic injection molds Germany

... with up to 300 tons of clamping force. We also offer ultrasonic welding and hot stamping. Fan wheels and turbines hold a special position, having become an important cornerstone of our company over time. Back-injection of glass, metal foils, and metal: Hybrid technology.

... making. This can involve re-setting contours, correcting a few tenths of a millimeter, or changing the surface geometry of injection molds. We tailor the desired corrections precisely to our customers' wishes to achieve a perfect result. Timely and Flexible...

...Small series produced economically and swiftly using plastic injection molding. Whether for use as prototypes in quantities of 100 or for small series of several tens of thousands of pieces, we provide you with plastic injection molded parts in series material – completely from tool design, through the manufacturing of molds in aluminum or steel, to sampling and production of small series on our injection molding machines. The maximum shot weight is approximately 3.5 kg, and the largest parts we have produced so far measured about 1200 x 900 x 500 mm.

...Hybrid Components for Enhanced Possibilities High design freedom, optimized functionality, reduced weight – there are various reasons to choose hybrid parts made of metal and plastic. At STÜKEN, we manufacture on modern equipment at our production site in the Czech Republic. Here, stamped and stamped-bent parts are overmolded with different plastics. We ensure excellent quality through our own production of custom injection molds, tailored to the requirements of our customers.

...High-quality plastic products: Injection molding and acrylic glass products. Leverage our industrial manufacturing expertise for your products as well: - Production of silicone or aluminum molds - Gas internal pressure process (GID) - Processing of sheet plastics (cutting, milling, bending) For more information, visit: https://www.geck.de/industrie/kunststofftechnik...

...Injection molding is particularly suitable for producing large quantities. There are almost no limits to shape and size. Injection-molded parts weighing significantly less than one gram can also be produced. The necessary molds and tools for this precision work are also manufactured at Franz Moderegger GmbH. You can rely on the highest quality from mold construction to plastic injection molding.

...You have the idea - we know how to implement it efficiently. High-precision components with complex product geometries can only be produced with custom-made molds - SDGummi supports you in realizing your molded part by developing a near-series product using cost-effective prototype tools, followed by planning the series product and delivering small or large batches. With state-of-the-art manufacturing techniques and our own tool development, we can assist our customers in developing technically sound and economical solutions for individual components or assemblies.

...Mold deposits, gases, grease, rust, and all other residues are thoroughly removed, ensuring that the injection molding or extrusion molds are quickly ready for production. All mold deposits and metal welds are removed without residue. Material deposits, gases, oxides, discolorations, grease, and oil are easily removed. Tear edges and surfaces are optimally preserved.

...• Small required space • Integration in injection molding machines, especially for in-mold-decoration • Easy installation on robots, linear axle and brackets • Separate 24V control of compressed air and CO2 • Liquid CO2 supply with CO2 cylinder bundles including dip tube or CO2 tanks • Short response time due to additional CO2 valve on the nozzle • Automated cleaning of injection molds, metal and plastic parts...

...Our plastic injection molding facility was originally established in 1993 to test injection molds under manufacturing conditions and optimize their properties. This area of operation quickly developed into an independent business sector. Today, we inject at two locations using modern machines with a clamping force of 30 to 150 tons. Fully automated production system By working with fully...

... mechanical, thermal, and optical properties that closely resemble those of injection-molded plastic parts. Such parts are not only suitable for testing but also fill a gap for end products with low production volumes (e.g., housings in medical technology). Coloring and surface finishes can be implemented in almost all variations. Special requirements such as fire protection approvals or UV resistance are possible. By overmolding insert parts, composite parts (e.g., hard-soft combinations or metal composites) can be produced.

... toolmaking, we utilize high-quality milling machines, wire and sinker EDM machines, as well as modern CNC-controlled grinding machines. Our service offerings in the field of injection mold tooling include, among others: Injection molds Multi-component molds (rotary tables, index plates, core-back, transfer technology) Insert technology Gas internal pressure (GID) Foil overmolding (IMD) Thermoset molds Prototype and small-series molds Injection molds: up to 1,000 x 800 mm and 2.5 tons Multi-component molds: rotary tables, index plates, core-back, transfer technology...

...SOLIDWORKS Plastics enables developers of plastic parts and injection molds to simulate injection molding processes.

... aluminum - Elastomer molds for rubber and silicone - Special tools for hybrid applications Your benefits: - State-of-the-art technology - Long service life - Process reliability - Optimized venting - High precision - Suitable for Industry 4.0 Designs for special processes: - Multi-component processes - Sandwich processes - Foaming processes - Tandem solutions - Folded core technology - Screw-out solutions - Injection compression technology - Gas: Injection technology, external cooling technology, counter-pressure technology, cooling technology - Film back-injection...

...Manufacturing of 2K injection molded parts on standard SGM - Production of pre-injection parts and subsequent overmolding in coordinated overmolding/injection molds Manufacturing of 2K injection molded parts on 2K machines using various processes - By transfer / transfer process - Core withdrawal process / shut-off slide process Hybrid components – composite metal-plastic Overmolding of insert parts with - Standard SGM - SGM with vertical clamping unit...

...Planning, design, precise and efficient construction of injection molds over many years...

...As original as possible The strengths of plastic injection molding are clear: By using the original material, small quantities can be produced in the shortest time at reasonable costs. We support you from the selection of the appropriate material to the provision of the tool-specific injection molded parts. Only inserts with the desired geometry of the injection molded parts are manufactured. We reduce time and costs by integrating these into an existing master mold. Time-consuming molds can be produced for you within a week.

...High-quality injection molds for the production of molded parts made from thermoplastic plastics. High quality at 'world'-marketable prices. Ready for production sampling.

...Cooling Water Hose - Hot Water Hose The Temperform / red is a cooling water hose designed for temperature control applications with hot or cold water. It serves as a cooling water hose in injection molding technology for cooling injection molds and blow molds. Operating Pressure: 20 bar (at 20 degrees C) Burst Pressure: 60 bar Temperature Range: -20 degrees C to + 140 degrees C (no steam) Inner Lining: Rubber, black, smooth Outer Cover: Rubber, red, smooth, perforated...

...In our plastic injection molding facility, we can process all tools manufactured in our mold construction, as well as externally produced injection molds.

...If your desired product is not available in our product range, we are happy to manufacture it according to your requirements using plastic injection molding and dip molding.

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...We specialize in managing extensive mold projects for plastic products that consist of a variety of individual components. Our resources in design, manufacturing, and project management are geared towards realizing both individual pilot and series tools as well as tool sets for a complete project. We are economically organized in such a way that we can later retrofit tools in production with non-adaptive spare parts through our maintenance services.

... experience of one of the leading manufacturers of process aids for plastic processing. Our range includes applications for all processing steps in plastic processing. We provide solutions for all methods and raw materials, FDA-approved release agents and coatings, cleaning, maintenance, and preservation applications, lubricants, and specialty cleaners.

... for you or create samples of your mold. To manufacture a plastic part using the injection molding process, an injection mold is required. This can also be produced by us. Alternatively, molds can naturally be provided by you. We will tailor the design of the mold to meet your requirements for the final plastic part. Plastic Parts We are also happy to advise you on economical production.

...Simulation of injection molding processes to analyze, among other things, the warpage of plastic parts; the filling behavior of injection molds and the flow of the melt for tool and part optimization.

...Heating Plates, Ceramic Insulated Type KBH Mickenhagen ceramic heating plates are used for external heating of molds and tools. Our product range includes both standard heating elements for all common plastic processing machines in the fields of injection molding and extrusion, as well as customized special solutions for process engineering applications up to 450°C.

...For tool correction of injection molding and die-casting molds, we combine computed tomography with reverse engineering, along with our extensive knowledge in plastic processing and tool construction. We precisely scan the complete geometry of the initial failure patterns of your tools using computed tomography. The data generated is evaluated through a comparison of target and actual values...

...Our in-house design office is at your disposal for product development and construction inquiries. We develop and design sophisticated injection molds and plastic components based on your ideas, drawings, and samples. Product development, design, drawing creation, and programming are carried out using CAD-CAM technology (NX8 / 3D and HP ME10 software), ensuring smooth data transfer and precise implementation. Customer requests and changes can be realized in the shortest possible time.

...We design and manufacture plastic injection molds in-house, or depending on capacity situations, within our proven partner network.